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American shipping engines for work

Mark Sampson, an aircraft maintenance technician for American Airlines, works in the company's GE Engine Shop on a CF 6-80 A turbo fan engine on June 26. CORY YOUNG/Tulsa World
 
By D.R. STEWART World Staff Writer
Published: 10/24/2009  2:25 AM
Last Modified: 10/24/2009  3:41 AM

Responding to a service bulletin from General Electric about potential wear on compressors in CFM56 engines, American Airlines is shipping the engines to GE for the recommended maintenance, company executives say.

The CFM56 engine powers Boeing 737 aircraft. American operates 77 Boeing 737s, officials said.

Some mechanics at American's Tulsa Maintenance & Engineering Center say the company is violating its policy of performing its own aircraft maintenance by outsourcing the engine work. They say aircraft maintenance outsourcing could be a trend in the future.

The mechanics, members of Local 514 of the Transport Workers Union, have filed more than 100 grievances in the dispute.

"While American Airlines is claiming to save jobs in Tulsa and brags about doing maintenance in-house, behind closed doors they have now signed contracts to outsource work that Tulsa AMTs (aircraft maintenance technicians) should be doing," a Tulsa mechanic said in an e-mail. "AA will claim the work is beyond the current capacity of the (M&E) engine shop.

"Truth is they failed to purchase spare parts as required and have not only signed this contract ... they are also leasing 17 CFM56 engines to power the 737 fleet."

American spokesman Tim Wagner said the engine work being performed by GE is a temporary fix to a time-sensitive maintenance issue.

"Our shops are at capacity," Wagner said. "The engine shop has all the work it can do, and because the service bulletin came from GE, they
have the ability to do the work."

Wagner said American has shipped GE, which manufactures the CFM56 engine in a 50/50 joint operation with France's Snecma, three 737 engines.

"When they send us one completed engine back, we can send them another one," Wagner said. "They'll have only three at one time under our arrangement with them. That's why we are keeping in-house as much work as possible."

Wagner said American officials have briefed TWU leaders about the CFM56 engine issue since GE advised the company about it in the service bulletin.

"This is a one-time incident. It's not a failure to plan for the long term," Wagner said. "We had to lease 20 (CFM56) engines to replace those we found wear on as a result of the service bulletin."

Aircraft maintenance outsourcing has become a major issue in the airline industry since the economic downturn and the slump in travel forced some airlines to slash in-house maintenance capabilities and seek lower-cost third-party maintenance providers.

A September 2008 report, "Air Carriers' Outsourcing of Aircraft Maintenance," by the Office of Inspector General of the U.S. Department of Transportation, found 4,159 domestic and 709 foreign repair stations certificated by the Federal Aviation Administration to perform maintenance on U.S. aircraft.

"The nine major carriers we reviewed sent 71 percent of their heavy airframe maintenance checks to repair stations in 2007, up from only 34 percent in 2003," the IG report said.

The DOT report said the FAA has failed to monitor how much maintenance is outsourced and where it is performed. Previous investigations were particularly critical of foreign repair stations, which were inspected far less frequently by the FAA and which often conducted maintenance operations without proper documents or approved parts.

The 2008 IG report examined AirTran Airways, Alaska Airlines, America West Airlines, Continental Airlines, Delta Air Lines, JetBlue Airways, Northwest Airlines, Southwest Airlines and United Airlines.

The 2008 report did not include American Airlines because it performs most of its maintenance in-house.


D.R. Stewart 581-8451
don.stewart@tulsaworld.com
By D.R. STEWART World Staff Writer

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Report Comment
Few Clothes, America (10/24/2009 5:07:04 PM)
I'm rather surprised that no one has posted about this. It is a wonderful service that is being performed in the city of Tulsa.
Report Comment
FUTURE WORLD, Tulsa (10/24/2009 9:21:21 PM)
I'll take the company at it's word on this one. AA has already been in hot water with the FAA once this year. It's better not to take chances so soon after the last maintenance infractions.
Report Comment
FS, Broken Arrow (10/25/2009 7:50:25 PM)
Many of the CFM engines' parts are throw away and were designed to be such. American simply doesn't care to invest in the parts inventory to do the CFM repairs even though the taxpayer was bilked for millions, part of which was used to pay for a "State of the Art" repair area, for this very engine.

Between not ordering parts and having GE/Snecma fiddle around with the delivery dates, AA is backing themselves into a corner exactly as they have planned - look for another "You have to agree to this or we'll file bankruptcy" ploy to be presented to the workers again.
Report Comment
FS, Broken Arrow (10/25/2009 7:56:47 PM)
FUTURE WORLD, Tulsa (10/24/2009 9:21:21 PM)
I'll take the company at it's word on this one. AA has already been in hot water with the FAA once this year. It's better not to take chances so soon after the last maintenance infractions.
______________________________

AA was in "Hot Water", as you put it, over the fly poo in the pepper.

Engineers specified tying string around a wire bundle at one inch spacings, and DID NOT specify how much the actual spacing could vary from the nominal one inch callout.

The FAA, fresh from receiving a ton of egg in the face over their boudoir activities with Southwest Airlines decided to make an example of American (and also, pick up a few bucks in fines to add to their operating budget).

Everybody knows what happened and why, and after greasing a few palms decided this would be better buried.
Report Comment
Alan Shore, (10/26/2009 6:27:04 AM)
Moral of the story - "You can pay me now, or pay me later"...
Report Comment
planespotter, (10/28/2009 5:00:53 PM)
Ridiculous. AA is the only major US airline that hasn't jumped on the offshoring bandwagon for maintenance yet. This is just another pretend reason for the unions to cause a fuss during negotiations.
Report Comment
Faith, (10/24/2009 11:35:44 PM)
JR I agree with your posting.
Report Comment
imflyinlow, (10/24/2009 10:08:47 PM)
Since when is sending a part BACK to the manufacturer for SB compliance considered "outsourcing"? It's not like the 17 CFM's are going overseas or to some 3rd party shop.

There's nothing wrong with GE's work, and the union guys here have plenty to do, so why the griping?

These engines all wear out and need rebuilt eventually, but the REAL story is the massive engine LLP components parts swap between airlines across the planet and THAT trace documentation. The public would be amazed at that process.
Report Comment
007, Tulsa (10/24/2009 11:13:10 AM)
I'm not a fan of unions, but this outsourcing started under Reagan and exploded under the last disaster we all know as george bush. People always want to blame unions for everything, and sometimes like in the auto industry they were part of the problem. But unions in the last several years under bush took a bath, so they are not entirely the problem here, that's a red herring.
Companies are looking any way they can not to pay a living wage, unions and democratic programs like social security and medicare kept millions of people from living in poverty, every thing republicans hate. We know them as the middle class. And big business and the rich are looking for any way they can to create 2 classes of people, them and everyone else.
Report Comment
007, Tulsa (10/24/2009 11:14:38 AM)
The republicans idea of economic progress is outsourcing american good paying jobs and telling those lose their jobs that wal-mart in now hiring!!!!!!!!!!!
Report Comment
JR, (10/24/2009 10:12:58 PM)
Keep this work in Tulsa!!! We need the tax revenue. We need AA employees SPENDING, SPENDING, SPENDING!!!!!!! What will happen to your fine school system? Wake up Union Bashers!!!! Can`t take the heat get out of the kitchen.. Have a DRINK..
Report Comment
DrewTU, (10/24/2009 8:15:07 PM)
At least something isn't done in China yet.
Report Comment
dinkiecb, Owensboro (10/24/2009 7:55:39 PM)
I remember taking the tour of the American maintenance and I recall that both times I took the tour they advocated education, and how much it was worth to them dollar wise. Tulsa has always had great people working at American and other companys at the Tulsa airport. American jobs shouldn't be farmed out just to save money. Safety is also my concern when I fly. Aircraft arent cheap, and it would be ashame to use cheap labor, and cheap parts to keep that expensive aircraft in the air...or to have it crash because some cheap part put on by someone who isn't ever fly on that aircraft. Some one who puts his name on that repair ticket might have to ride on an aircraft with that "fixed engine" or repaired airframe. I hope they feel comfortable during their flight.
Report Comment
CLEOKC, (10/24/2009 8:59:28 AM)
"They say aircraft maintenance outsourcing could be a trend in the future." And the bottom line is all about keeping costs down. The unions really need to reinvent themselves or fold. They don't add value any more and are endangering even more businesses from staying in business.
 

 
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